Resident engineer /Manufacturing Engineer, Johannesburg

Job Purpose

To transform and optimise the remanufacturing workshop into a controlled, efficient, and repeatable production environment by implementing structured processes, quality systems, and production flow improvements.

This role is focused on turning rebuild operations into a disciplined manufacturing system, improving output, quality, and consistency across gearbox and drivetrain remanufacturing.

Key Responsibilities 1. Production Flow & Process Engineering

• Design and implement efficient production flow across stripping, inspection, assembly, and testing
• Reduce bottlenecks, delays, and work-in-progress (WIP) build-ups
• Improve workshop layout and material flow for optimal throughput
• Define and optimise standard times for each process

2. Process Control & Standardisation

• Develop and implement:
  • Standard Operating Procedures (SOPs)
  • Work instructions
  • Process control methods
• Introduce structured production discipline across all stages
• Ensure repeatability and consistency in rebuild processes

3. Quality Management & Improvement

• Establish quality control points at each stage of the reman process
• Improve first-time pass rates (including dyno/testing success rates)
• Track defects, rework, and failure trends
• Drive root cause analysis and corrective actions

4. Continuous Improvement (Lean Manufacturing)

• Apply lean principles to improve efficiency and reduce waste
• Drive initiatives to improve:
  • Labour productivity
  • Cycle times
  • Process efficiency
• Implement tools such as:
  • Line balancing
  • Process mapping
  • Visual management

5. Data & Performance Tracking

• Monitor and report on key production metrics:
  • Throughput
  • Efficiency
  • Rework rates
  • Quality performance
• Identify trends, constraints, and improvement opportunities

6. Cross-Functional Coordination

• Improve communication and workflow between:
  • Inspection
  • Quoting
  • Parts
  • Assembly
  • Testing
• Ensure alignment between technical, operational, and commercial functions

7. Shop Floor Engagement

• Work closely with technicians and supervisors on the floor daily
• Drive accountability, discipline, and adherence to process standards
• Coach teams on best practices and continuous improvement

Minimum Requirements

• Degree or Diploma in Mechanical / Industrial / Manufacturing Engineering
• Proven experience as a Manufacturing / Production Engineer in automotive or heavy mechanical environments
• Strong understanding of:
  • Production processes
  • Process control
  • Quality systems
• Hands-on experience working on the shop floor