Production Plant Superintendent (Zinc Concentrator), Kimberley
Production Plant Superintendent (Zinc Concentrator), Kimberley
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Kimberley, South Africa
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Posted: less than a month ago
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Description
The Production Plant Superintendent is responsible for leading and managing day-to-day processing plant operations to ensure safe, stable and cost-effective zinc production. The role drives operational discipline, plant stability, throughput delivery, metallurgical performance and cost control across crushing, grinding, flotation, thickening, filtration and concentrate handling. The position ensures alignment between production, process and maintenance teams to consistently meet performance targets.
Key Responsibilities Production&Operational Management
Manage daily and shift-based plant operations across all processing areas.
Deliver production targets for throughput, recovery and concentrate quality.
Translate production plans into effective daily execution.
Ensure optimal utilisation of plant capacity, equipment and resources.
Drive short interval control to manage daily performance and deviations.
Ensure alignment between plant feed requirements and mining delivery.
Safety, Health&Environmental Compliance
Champion a zero-harm safety culture across plant operations.
Ensure compliance with MHSA, environmental permits and site standards.
Enforce adherence to SOPs, risk assessments and permit-to-work systems.
Lead incident investigations and implement corrective actions.
Promote safe behaviours and operational discipline across shifts.
Plant Stability&Performance
Ensure stable and repeatable plant operation through disciplined operating practices.
Monitor key process parameters and operating windows across all circuits.
Work closely with process engineers to manage ore variability and process risk.
Identify and resolve operational bottlenecks and performance losses.
Drive rapid recovery from plant upsets and unplanned stoppages.
Leadership&People Management
Lead, coach and develop supervisors, controllers and plant operators.
Set clear expectations and drive accountability across all shifts.
Ensure effective shift handovers and communication of priorities.
Support training, competence development and succession planning.
Promote teamwork, discipline and a performance-driven culture.
Cost&Consumables Control
Control plant operating costs including labour, reagents, consumables and utilities.
Monitor and optimise reagent consumption and water usage.
Support budgeting and cost management initiatives.
Identify opportunities to improve operational efficiency and reduce cost.
Maintenance&Engineering Interface
Coordinate closely with maintenance and engineering teams to ensure plant availability.
Support planned maintenance execution and shutdown activities.
Ensure operators perform basic care and first-line maintenance tasks.
Provide operational input into maintenance prioritisation and reliability improvements.
Support equipment handover and commissioning readiness.
Metallurgical&Quality Performance
Ensure zinc concentrate meets quality and specification requirements.
Minimise metallurgical losses and rehandling.
Support metallurgical accounting, sampling integrity and reconciliations.
Work closely with laboratory and technical teams on quality control.
Ensure adherence to operating windows for recovery and grade optimisation.
Reporting&Operational Governance
Review and validate daily, weekly and monthly production reports.
Track KPIs and drive corrective actions where required.Participate in performance reviews, audits and operational meetings.
Ensure compliance with management of change (MOC) processes.
Continuous Improvement
Identify and implement improvements in plant performance and stability.
Drive operational discipline and adherence to standards.
Support initiatives to improve overall plant efficiency and reliability.
Qualifications&Experience
Degree or Diploma in Metallurgy, Chemical or Process Engineering.
Minimum 8–10 years' experience in mineral processing operations.
At least 3–5 years in a supervisory or superintendent role.
Strong experience in flotation-based zinc or base metal concentrators.
Desirable
Experience in zinc or polymetallic processing plants.
Exposure to mine-to-mill integration.
Leadership or management training.
Experience in commissioning and plant ramp-up.
Skills&Competencies
Strong leadership and people management capability
Sound metallurgical and process understanding
High safety awareness and risk management discipline
Strong decision-making under pressure
Effective communication and reporting skills
Cost control and operational efficiency focus
Key Performance Indicators (KPIs)
Plant throughput and production achievement
Zinc recovery and concentrate quality
Plant stability and downtime reduction
Processing cost per tonne
Safety performance and compliance
Workforce performance and engagement
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Key Responsibilities Production&Operational Management
Manage daily and shift-based plant operations across all processing areas.
Deliver production targets for throughput, recovery and concentrate quality.
Translate production plans into effective daily execution.
Ensure optimal utilisation of plant capacity, equipment and resources.
Drive short interval control to manage daily performance and deviations.
Ensure alignment between plant feed requirements and mining delivery.
Safety, Health&Environmental Compliance
Champion a zero-harm safety culture across plant operations.
Ensure compliance with MHSA, environmental permits and site standards.
Enforce adherence to SOPs, risk assessments and permit-to-work systems.
Lead incident investigations and implement corrective actions.
Promote safe behaviours and operational discipline across shifts.
Plant Stability&Performance
Ensure stable and repeatable plant operation through disciplined operating practices.
Monitor key process parameters and operating windows across all circuits.
Work closely with process engineers to manage ore variability and process risk.
Identify and resolve operational bottlenecks and performance losses.
Drive rapid recovery from plant upsets and unplanned stoppages.
Leadership&People Management
Lead, coach and develop supervisors, controllers and plant operators.
Set clear expectations and drive accountability across all shifts.
Ensure effective shift handovers and communication of priorities.
Support training, competence development and succession planning.
Promote teamwork, discipline and a performance-driven culture.
Cost&Consumables Control
Control plant operating costs including labour, reagents, consumables and utilities.
Monitor and optimise reagent consumption and water usage.
Support budgeting and cost management initiatives.
Identify opportunities to improve operational efficiency and reduce cost.
Maintenance&Engineering Interface
Coordinate closely with maintenance and engineering teams to ensure plant availability.
Support planned maintenance execution and shutdown activities.
Ensure operators perform basic care and first-line maintenance tasks.
Provide operational input into maintenance prioritisation and reliability improvements.
Support equipment handover and commissioning readiness.
Metallurgical&Quality Performance
Ensure zinc concentrate meets quality and specification requirements.
Minimise metallurgical losses and rehandling.
Support metallurgical accounting, sampling integrity and reconciliations.
Work closely with laboratory and technical teams on quality control.
Ensure adherence to operating windows for recovery and grade optimisation.
Reporting&Operational Governance
Review and validate daily, weekly and monthly production reports.
Track KPIs and drive corrective actions where required.Participate in performance reviews, audits and operational meetings.
Ensure compliance with management of change (MOC) processes.
Continuous Improvement
Identify and implement improvements in plant performance and stability.
Drive operational discipline and adherence to standards.
Support initiatives to improve overall plant efficiency and reliability.
Qualifications&Experience
Degree or Diploma in Metallurgy, Chemical or Process Engineering.
Minimum 8–10 years' experience in mineral processing operations.
At least 3–5 years in a supervisory or superintendent role.
Strong experience in flotation-based zinc or base metal concentrators.
Desirable
Experience in zinc or polymetallic processing plants.
Exposure to mine-to-mill integration.
Leadership or management training.
Experience in commissioning and plant ramp-up.
Skills&Competencies
Strong leadership and people management capability
Sound metallurgical and process understanding
High safety awareness and risk management discipline
Strong decision-making under pressure
Effective communication and reporting skills
Cost control and operational efficiency focus
Key Performance Indicators (KPIs)
Plant throughput and production achievement
Zinc recovery and concentrate quality
Plant stability and downtime reduction
Processing cost per tonne
Safety performance and compliance
Workforce performance and engagement
#J-18808-Ljbffr
Highlights
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Company nameSTELO GROUP
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Job positionProduction Plant Superintendent (Zinc Concentrator)
Safety Tips
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Production Plant Superintendent (Zinc Concentrator) has been posted in the Kimberley Construction & Manufacturing category on Locanto.
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